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Vacuum Pump Trials: Which Sucks Best?

Sometimes when we test products, we learn things we would rather not know. For instance, we didnt know that an ordinary carbon vane vacuum pump gets too hot to touch after three or four minutes at operating speed. We also werent aware that on takeoff roll, some pumps are whirring along at 4200 RPM while the prop loafs along at two thirds of that speed. And we definitely werent prepared for the ear-splitting screech these things emit at high RPM.

Sometimes wh

en we test products, we learn things we would rather not know. For instance, we didnt know that an ordinary carbon vane vacuum pump gets too hot to touch after three or four minutes at operating speed. We also werent aware that on takeoff roll, some pumps are whirring along at 4200 RPM while the prop loafs along at two thirds of that speed. And we definitely werent prepared for the ear-splitting screech these things emit at high RPM. We would rather not know this

Sigma-Tek

stuff because it unleashes the demons in places where we would prefer not to confront them, like bumping over the Appalachians at night in light mixed icing with a passenger asking if everything is OK.

But now we do know and we’ll have to deal with it. The way to do this, we think, is to buy the best vacuum pump you can afford, install it correctly, do the required maintenance and replace it before it explodes, as it inevitably will if it accumulates enough flight hours. But which vacuum pump actually is the best and how long might you reasonably expect it to last? To find out, we rounded up the current offerings on the pump market and put them to the test. In our view-and weve waited years to be able to say this-all these products suck. Some suck a little better than others, but all will deliver enough vacuum to stand up the gyros so theyll do their part in keeping you upright in the clouds.

Performance is less the issue here than longevity and reliability. The companies that make pumps know that the overarching concern is avoiding inflight or premature failures and theyve directed their development dollars accordingly. Aero Accessories, for instance, introduced the wear port inspection idea for its Tempest pumps, so you can look at the carbon vanes and replace the pump before it fails. Rapco followed with its own version of the wear port. Two years ago, Sigma-Tek went radical with the introduction of the Aeon pump, a design that uses a single-cylinder reciprocating piston rather than whirring carbon vanes.

We surmised that all of these pumps perform similarly and they do. But what we really wanted to know was does the more expensive piston pump have a performance advantage over the dry vane models-it does-and will it last longer? (It might, but we cant say until it accumulates more service history.)

Six Choices

The current 200-series pump market is defined by six products. Rapco sells overhauled Airborne pumps and its own new production pumps with the aforementioned wear port; Aero Accessories has the Tornado dry vane pump with